VCR First Aid

Contents:

[Document Version: 1.26] [Last Updated: 05/25/1998]


1. About the Author & Copyright

VCR First Aid

Author: Samuel M. Goldwasser
Corrections/suggestions: | Email

Copyright (c) 1994, 1995, 1996, 1997, 1998
All Rights Reserved

Reproduction of this document in whole or in part is permitted if both of the following conditions are satisfied:

  1. This notice is included in its entirety at the beginning.
  2. There is no charge except to cover the costs of copying.





2. Introduction


This document is intended to address those problems with your VCR that
just cannot wait.  For detailed troubleshooting and repair procedures,
refer to "Notes on the Troubleshooting and Repair of Video Cassette Recorders" which is also available at this site.  Most of the information
in this article is a subset of what in in that document.

Note: A version of this document and "Notes on the Troubleshooting and Repair of Video Cassette Recorders" may also be found at the VCR Flashbook:
Interactive VCR Manual web site.  The content is similar but you might
prefer the style of that web page.


3. Safety


If you remove the cover(s) of a VCR (ignoring the warnings about no user
serviceable parts, etc.), there are some risks to you and your VCR.  You
also, of course, void the warranty (at least in principle).  Therefore,
if the unit is still under warranty, having it serviced professionally
may be your wisest option.

Since nearly everything described below can and should be done with the plug
pulled from the outlet, there is little danger to you electrically as long as
you stay away from the power supply (usually where the cord connects) where
some large capacitors may retain a charge for as much as few minutes.

There are, however, various sharp sheet metal brackets which will be out to
attach you if you reach into the bowels of the VCR.  Just be aware of this
hazard as you poke and prod (but only where directed!).

To avoid damage to the VCR, don't turn anything you don't understand fully
and stay away from the video drum (the roughly 2.5 inch diameter cylinder
mounted on an angle (this is normal, don't use Vise Grips in an attempt
to straighten it out!!!).  The reason is that the parts of the VCR that scans
the tape - the video heads - are very fragile being little chips of ferrite -
a brittle ceramic material.


4. VCR behaving strangely


Try unplugging it for a couple of minutes.  Sometimes, a power surge will
put the internal microcomputer into a confused state and just resetting it
is all that is needed.


5. Ejecting a cassette from an uncooperative VCR


It is a common experience - the rental movie is due back at the video
store **now** but no matter how you press the EJECT button, yell, scream,
hold your breath, or jump up and down, the cassette refuses to be appear.

This section only deals with getting the cassette out without damaging either
your (or the video store's) valuable recording or VCR.

Under no circumstances should you force anything - both your tape and your
VCR will be history!  If the rental tape really needs to be go back and you
are unable or unwilling to risk going into your VCR, explain the situation
to the video store - they would rather you get it out in such a way that it
is not damaged just as much as you do.

First, see if the VCR just got into a confused state - pull the plug and
patiently wait a minute or two.  This will seem like an eternity but may
reset the microcontroller and all will be well.  These things happen.

If this is not successful, you will need to open up the VCR (unplug it first!)
and attempt to cycle the mechanisms by hand.  Probably, both the top and bottom
covers will need to be removed.  This will require a medium size philips
screwdriver.  There are usually 2 to 4 screws on top and 2 to 10 screws on the
bottom.  Don't be tempted to turn anything you see in there just yet!

CAUTION: Do not plug the VCR into the AC outlet while in the middle of this
treament as there is no telling what it will do.  The end result might be more
of a mess than what you had originally!  The VCR might in its infinite wisdom
decide to complete the eject cycle but catch the tape on some guidepost or
crinkle it in some other creative manner.

The following procedures assume that there are no broken parts, foreign
objects, or other damage which might prevent manual cycling of the tape
loading and cassette loading mechanism.  (Inspect for toys and rocks.)  Also
note that some VCR designs use solenoids to engage various operations.  This
will complicate your task (to put it mildly) as locating and activating the
proper ones at the appropriate time is, well, a treat.

Please refer to the photo: Typical VHS VCR Tape Transport Components for parts
identification.  (Photo courtesy of: Brian Siler (bsiler@PROMUS.com)).  This
VCR is shown in the fully unloaded position.  The roller guides are in their
retracted position.  The cassette itself and cassette mechanism (called the
basket or carriage) have been removed.  Assuming that your cassette is in and
down in the loaded position, its front-end would be just covering the roller
guides, backtension arm, and capstan.

Depending on what the VCR was doing or attempting to do when it got confused,
you may need to do both (1) and (2) or just (2).

1. Tape unloading: The first step is to determine if the tape has been unloaded
   from the video head drum back into the cassette.  If the tape is fully
   retracted into the cassette - there is no tape showing, then go on to
   step (2).  If not, you will need to figure out which shaft or pulley
   to turn to unload the tape.  Trace the linkage or gears that move the
   roller guide assemblies back to their motor - it may be the main capstan
   motor or a separate small motor used only for this purpose.  (The roller
   guide assemblies include a white (usually) ceramic roller on a vertical
   post along side a funny looking tilted guidepost.  They slide on tracks
   on either side of the video head drum and position the tape wrapped around
   the video drum.).  Rotate this in the direction which moves the roller
   guides back towards the cassette.

   It will take many revolutions - be persistent.  If you feel any significant
   resistance or the roller guides move out toward the drum, turn the other
   way.  The tape is fully unloaded when the roller guides are all the way
   into the cassette and the tape is straight across the cassette's
   stationary guideposts.

   If turning the shaft is impossible, you can disconnect the wire leads going
   to the motor from the circuit board and apply 6 to 12 VDC from a battery,
   power supply, or wall adapter directly to the motor.  It is essential to
   disconnect the motor completely to prevent damage to the circuitry in other
   parts of the VCR.  Take care - reverse the connections if it seems to spin
   in the wrong direction and don't let it force anything.  Motion should be
   smooth.

   If a single motor performs both the tape loading and cassette loading
   functions, stop turning as soon as you see the cassette start to rise
   and read the next section before proceeding.

   If you are not fully successful or if there is still a tape loop outside
   the cassette even once you have been turning for what seems to be an
   eternity, you can still try to eject the cassette but will need to be
   extra careful not to crinkle the tape as the cassette door closes with
   the tape sticking out.  Before proceeding on in this case, try to find
   a way to turn one of the reels to pull that tape back in as this will
   make your task a lot easier.  There may be an idler that swings between
   the two reels and this may be accessible from the bottom (the cassette
   will block it on top).

   Sometimes, if for some reason the tape in the cassette is a bit loose when
   you go to insert it into the VCR, the tape may jump over a guide post or
   the pinch roller as the cassette is lowered into position.  This tape will
   then get caught when the VCR goes to eject the cassette - it may come half
   way out and get hang up on the tape loop.  The VCR then tries in vain to
   complete the eject sequence but gives up after a few seconds.  It then
   either just shuts down or pulls the cassette back into position on the
   transport.  If this happens, the tape is almost certainly damaged enough
   to be unusable and cutting the tape may be the easiest option.  If you want
   to save what is on the tape, see the section: "Recovering damaged or broken
   tapes".

2. Cassette unloading.  Once the tape is fully retracted into the cassette,
   the cassette can be ejected safely.  If a tape loop is still sticking
   out of the cassette - and you care about the recording - you will need
   to be especially careful not to crinkle the tape as the cassette door
   closes.  It is usually not possible to get the cassette fully out
   without its door closing, so the best you can do is to make sure when this
   happens, the tape is flat across the gap.  With care, it should survive.

   On a top loader, there is usually a solenoid specifically for EJECT or
   a simple mechanical pushbutton.  Once the appropriate lever is pressed,
   the cassette should pop up - hold the basket with one hand as you do this
   to prevent any exposed tape loop from being crinkled.

   On a front loader, locate the cassette loading motor and begin turning
   it in the appropriate direction - this will be fairly obvious assuming
   there are no broken gear teeth or other broken parts and that something
   isn't totally jammed.  If this is the main capstan motor, then just
   continue turning as in (1).  Eventually the cassette should raise up
   and out.

   As above, applying external low voltage power (6 to 12 VDC) to the motor
   *after* disconnecting it is an alternative if you cannot gain access to its
   shaft to turn it by hand.

   If you have a tape loop, be extra careful not to catch it on any
   guideposts or obstructions as you remove the cassette.  Then, wind it back
   into the cassette by turning one of the reels (you may have to depress the
   release button on the bottom of the cassette with a pencil - this is the
   small hole in the center near the label side.)

Assuming the tape is not torn and not badly crinkled, it should be fine.
If it is severely damaged, refer to the section: "Recovering damaged or
broken tapes".


6. Video turns to snow while watching a movie


The most likely cause especially with old or rental tapes is that some oxide
came off of the tape and clogged the spinning video heads.  The oxide on old
tapes tends to flake off and rental tapes are subject to abuse in VCRs of
questionable pedigree.  They may be creased or crinkled.  Sometimes more
serious damage results but in most cases, a good cleaning of the video
heads (and other parts of the transport while you are at it - see the VCR FAQ
additional info), possibly by hand, will restore your VCR to perfect health.

CAUTION: Read the following in its entirely to avoid an expensive lesson.
Improper cleaning can ruin your expensive video heads.  The head chips are
very fragile and just rubbing them in the wrong direction (NEVER use an
up-and-down motion) can break them completely off.

Manual cleaning using the proper head cleaning sticks is best but requires
that you gain access to the interior of your VCR - i.e., take off the cover.

If you do not want to do this, you can try a wet type head cleaning
tape.  I do not recommend the dry type as they are much more abrasive
and may cause premature wear of your video heads especially if used
regularly.  When using the wet type cleaning tapes, follow the directions
and - very important - wait sufficient time for everything to dry out

CAUTION: If you do not wait long enough, the conseqauences can be
unfortunate (and impressive) - wads of tape wrapped around the drum
and caught in places where no tape should tread.  Damage to the heads
can also result.  Needle to say, that tape will be ruined.

To clean by hand, you will need what are called 'head cleaning sticks'.
These are covered by chamois and are safest.  DO NOT USE QTIPS (COTTON
SWABS). These can catch on the ferrite cores and damage them or leave
fibers stuck in the heads.  QTips can be used for cleaning the other
parts like the rollers and audio/control head but not the video heads.

To use the cleaning stick, moisten it with head cleaner or alcohol.
Pure isopropyl is best, however, the 91% medicinal stuff is ok as long
as you dry everything pretty quickly.  Don't flood it as it will take
a long time to dry and you run the risk of any water in the alcohol
sitting on surfaces and resulting in rust (very unlikely, but don't
take the chance).

WARNING: Do not use any strong solvents like acetone (nail polish remover),
paint thinner, fuming sulphuric acid, etc.  Some of these may eat at the
adhesives or plastic components of your VCR.

Gently hold the flat portion of the chamois against the upper cylinder
where it is joined to the lower (non-rotating) cylinder.  Rotate the upper
cylinder be hand so that the heads brush up against the moist
chamois.

WARNING:  DO NOT MOVE THE HEAD CLEANING STICK UP-AND-DOWN - you will break
the fragile ferrite of the heads - $$$$.  Side-to-side is ok as long as you
are gentle.
  
Depending on how dirty your heads are, a couple of passes may
be enough.  Let everything dry out for at least 1/2 hour.  This
process can be repeated.  However, one pass will usually do it.

In addition, inspect and clean the drum itself staying safely away from
the video head chips.  The five fine grooves in the drum help control the
air bearing that the tape rides on and helps to stabilize tape motion.
These should be clear of dirt and tape oxide (DO NOT use anything sharp
or hard - the moistened head cleaning sticks will work).

WARNING: Don't be tempted to try to clean the heads when they are spinning
while playing a tape.  Professionals may have their favorite technique but
just stick to the recommendations above until you have cleaned your 1000th
VCR!

Recovering damaged or broken tapes: 
----------------------------------

So you just pulled your favorite tape from the VCR and there are two
tape ends dangling from it.  Or, perhaps, your VCR has just munched on that
tape and a section is now seriously crinkled.  Maybe you haven't been
following the recommendations on preventive maintenance; maybe your VCR was
just hungry. In any case, what to do?  The recording is, of course,
irreplaceable.

Despite this, I recommend you chuck it.  An imperfect splice or seriously
crinkled section of tape can shatter your video heads - the most expensive
single part in a VCR.  If it is something you really treasure, than what
I would do is the following:

Note: If you have never seen the inside of a video cassette, try the following
on a couple you really don't care about first so that if you screw up, there
is no great loss.  Too bad AOL doesn't send out Internet software on video
cassettes, huh?

CAUTION: The video tape itself is really really thin and easily crinkled.
Be very gentle when handling it and avoid touching the oxide (dull side)
if at all possible.

1. Locate a garbage cassette and disassemble it.  Throw away the tape but
   save everything else including the reels.  See the section: "Disassembling a VHS cassette".

2. Construct two cassettes from the combined collection of parts you
   now have. Cut out any sections of tape that got mangled.

   Cassette 1 has the first section of tape (before the break) and uses
   one empty reel from the garbage cassette for the supply reel.  Rewind
   this to the beginning.

   Cassette 2 has the second section of tape (after the break) and uses
   the other empty reel from the garbage cassette for the takeup reel.

   Use the little plastic plugs that came from the garbage tape reels or
   some adhesive tape to connect the tape to the reels.

3. If the break is at one end, you can just reconnect the bulk of the tape
   to the reel and dispose of the original leader.  Just don't rewind or fast
   forward all the way to the end as the automatic end sensor will not work
   (for the particular end that has been repaired).  What will happen is that
   instead of the sensor stopping REW or FF (as appropriate), the tape will
   run to the end and the VCR will then shut down when it discovers that the
   tape isn't moving.  This can put additional stress on mechanical parts
   and/or rip the tape from the reel.  Serious damage to the VCR isn't really
   that likely.

4. Copy to a good cassette.

5. Dispose of the original(s) or clearly mark 'DO NOT USE' with a detailed
   explanation.'

   Filip (I'll buy a vowel) Gieszczykiewicz (filipg@repairfaq.org) is a
   little more definitive about this: "I find the destruction of it more
   fulfilling :-) ... put it in a paper bag and smash the life out of it
   with a big, heavy hammer - or a small ball hammer for an even higher
   satistfaction ratio :-) "

The idea is to never have a splice in a VHS cassette.  (Even a seriously
crinkled tape such as might result from a tape eating incident can damage
the heads.)  It is possible to splice safely but as noted, it can be quite
costly if you don't get it quite right.


7. Disassembling a VHS cassette


These instructions should enable you to get inside a cassette for the purpose
of reattaching a leader that pulled off of one of the reels or to enable you
to transfer its contents or a portion thereof to another shell or vice-versa.

1. Peel off the label on the side or carefully slice down its center line with
   a knife or razor blade.  This is necessary to allow the cassette halves to
   be separated.

2. Place the cassette upside-down and remove the five (5) phillips head screws
   and set aside.

3. While holding the cassette together, place it label side up on a clean
   surface.

4. Gently remove the top (along with the hinged door) to reveal the interior.

At this point, you should see something that looks like VHS Cassette - Inside Top View.

When you reassemble the cassette, take care to avoid crunching the tape under
the hinged door - depress the unlock button on the side and lift it clear if
needed.


Written by Samuel M. Goldwasser. | [mailto]. The most recent version is available on the WWW server http://www.repairfaq.org/ [Copyright] [Disclaimer]